Motor Rewinding Training Program
⚙️ Motor Rewinding Training Program
Total Duration: 96 Hours
Organized By: Skill Development Unit (RCI)
🎯 Program Objective
To provide practical skills and theoretical knowledge required for repairing, rewinding, and maintaining different types of electric motors used in industries, households, and EV systems.
🧠 Learning Outcomes
After completing the training, participants will be able to:
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Understand the working principles of electric motors
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Identify different motor components & winding types
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Perform coil winding, rewinding & insulation
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Use motor maintenance & testing tools
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Diagnose faults in motors & repair them
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Ensure safety standards during rewinding work
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Maintain records & follow workshop procedures
📚 Training Modules (96 Hours)
| Module | Topics | Hours |
|---|---|---|
| 1. Introduction to Electric Motors | Types, construction & working principles | 8 hrs |
| 2. Motor Components & Tools | Stator, rotor, coils, insulation materials | 10 hrs |
| 3. Single Phase Motor Rewinding | Coils, slot arrangement, rewinding practice | 18 hrs |
| 4. Three Phase Motor Rewinding | Star/Delta connection, coils, rewinding | 20 hrs |
| 5. Insulation & Winding Techniques | Material selection, varnishing, baking | 12 hrs |
| 6. Motor Fault Diagnosis & Repair | Testing, rewinding calculations, troubleshooting | 14 hrs |
| 7. Safety & Workshop Practices | Electrical safety, tools handling | 6 hrs |
| 8. Practical Workshop & Evaluation | Hands-on motor rewinding & testing | 8 hrs |
📦 Training Contains
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Motor types & classification (AC, DC, single/three phase)
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Understanding motor coil winding structure
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Workshop tool handling
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Coil designing & making
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Motor rewinding techniques
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Proper insulation & varnishing process
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Armature winding basics
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Fault detection & motor testing
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Practical rewinding of multiple motors
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Quality & safety standards
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Final evaluation & certification
🏅 Certification
Provided after training completion & practical assessment.
👥 Target Participants
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Electricians & workshop technicians
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Industrial maintenance staff
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Students in electrical field
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Individuals seeking technical skills
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Self-employment / workshop startup aspirants
🎁 Training Includes
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Practical hands-on motor rewinding
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Tools & workshop materials access
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Troubleshooting & maintenance handbook
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Electrification safety guidance
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Career & business support