S.N.

Module & Project

Duration (Hrs)

Remarks

Th.

Pr.

Total

1

 Safety

1

1

2

2

Tools and Equipment

2

2

4

3

Introduction of BS-VI Emission Standards

2

0

2

4

Major Changes on Engine

3

5

8

5

Different Systems in Engines – Air Intake system, cooling system, Fuel System

2

4

6

6

Valve clearance Adjustment Procedure 

1

3

4

7

Exhaust Aftertreatment system (DOC, DPF, SCR)

3

3

6

8

Thermal Management System in BS-VI engines

3

5

8

9

DEF dos and don’ts and checking

1

2

3

10

Basic Electrical system Introductions (Basic electric Circuits)

3

7

10

11

Starting and Charging System

3

4

7

12

Engine Management System (SCR, EGR, LNT)

1

13

14

13

Engine brake system

1

1

2

14

Selective catalytic reduction and its Operation

3

0

3

9

Regeneration and its Different Types

3

3

6

11

Trouble Shooting and Fault Finding by using laptop system

2

5

7

12

ECU Flashing Process

2

2

4

Total

36

60

96

S N

Module & Projects

Duration (Hrs)

Remarks

Th.

Pr.

Total

1

 Safety

1

1

2

A

Personal Safety

0.5

0.5

1

B

Workshop Safety

0.5

0.5

1

2

 Tools and Equipment

2

2

4

A

Introduction about Hand Tools

Wrench, Screw Drivers, Sockets, Wire Cutter, Pliers, Sockets,

0.5

0.5

1

B

Introduction to electrical and diagnosis tools – Multimeter, refractometer 

1

1

2

C

Methods of uses, Safety and Maintenance

0.5

0.5

1

3

Introduction of BS-VI Emission Standards

2

0

2

A

BS- VI Major Terminology

0.5

0

0.5

B

Important milestones to Achieve

0.5

0

0.5

C

Emissions standard for Different vehicles

0.5

0

0.5

D

Fuel quality requirements

0.5

0

0.5

4

Major Changes in Engines

3

5

8

A

Major Changes in Mechanical engines Fuel system, Lubrication system, Cooling system)

1.5

2.5

4

B

Ems System

1.5

2.5

4

5

Different Systems in Engines – Air Intake system, cooling system, Fuel System, fuel system, Exhaust System, Lubrication System

2

4

6

A

Air Intake System

0.5

1

1.5

B

Cooling System

0.5

1

1.5

C

Fuel System

0.5

1

1.5

D

Exhaust System

0.25

0.5

0.75

E

Lubricating system

0.25

0.5

0.75

6

Valve Clearance Adjustment Procedure

1

3

4

A

Valve Clarence Adjustment Process in 4-cylinder engine

0.5

1.5

2

B

Valve Clearance Adjustment In 6-cylinder Engine

0.5

1.5

2

7

Exhaust Aftertreatment System

3

3

6

A

Introduction of Aftertreatment system and Uses

0.5

0.5

1

B

Types of Aftertreatment system

0.5

0.5

1

D

Exhaust Gas recirculation system and its Operation

0.5

0.5

1

E

Diesel Oxidation Catalyst and its Operation

0.5

0.5

1

F

Diesel particulate filter and its Operation

0.5

0.5

1

G

Selective Catalytic Reduction its Major Components and Operation, Dosing Pump working Process

0.5

0.5

1

8

Thermal Management System BSVI Engine

3

5

8

A

Introduction to Thermal management system

0.5

1

1.5

B

Major Components of Thermal Management system

1

2

3

C

Operation of Intake and Exhaust Trottle Valve

0.5

1.5

2

G

Introduction of Multiple Injection

1

0.5

1.5

9

DEF (Diesel Exhaust fluid)

1

2

3

A

DEF and its Properties

0.25

0.5

0.75

B

DEF requirement in Vehicle

0.25

0.5

0.75

C

Dos and Don’t while Handeling DEF

0.25

0.5

0.75

D

DEF Quality Checking Procedure

0.25

0.5

0.75

10

Basic electrical System and Electrical Circuit Diagarms

3

7

10

Electrical symbol and Colour Coding, Basic Electrical Terms

0.5

1.5

2

Use of Multimeter

0.5

1.5

2

Electrical Components Checking Procedure (Fuse, relay, Ignition Switch)

1

2

3

Horn and Fan circuit

1

2

3

11

Starting and Charging System (BS-VI SCR and LNT System)

3

4

7

Starting system Circuit Diagram Tracing

1

1

Charging System Circuit Diagram Tracing 

1

1

Starting and Charging System Checking and Troubleshooting

1

4

5

12

Engine Management system (SCR, EGR, LNT)

1

13

14

A

Introduction of Engine Management System

0.5

1

1.5

B

Lay out of Engine Management System components

0.5

3

3.5

C

Circuit diagram of EMS

5

5

D

Usage of multi-meter for checking voltage, resistance, continuity and short circuit in engine management system

2

2

E

Fault finding in engine management system by using multi-meter and diagnostic software

2

2

13.

Engine Brake System

1

1

2

A

Introduction of Engine brake System

0.5

0.5

1

B

Valve Clarence Adjustment of Engine Brake System

0.5

0.5

1

14.

SCR System and Its Operation

3

0

3

A

SCR System Layout (Major Components And its Working)

1.5

1.5

B

SCR System Working Principle

1.5

1.5

15.

Regeneration System

3

3

6

A

Introduction of Regeneration system

1

1

2

B

Types of Regeneration System

1

1

2

C

Manual Regeneration, service Regeneration Procedure

1

1

2

16.

Troubleshooting and Faultfinding by using Laptop System

2

5

7

A

Laptop Diagnosis of SCR System

1

2.5

3.5

B

Laptop Diagnosis of LNT System

1

2.5

3.5

16

ECU Flashing Process

2

2

4

A

ECU Reprogramming By using Laptop

2

2

4

S No

Name of Items

Specification

Qty

Remarks

1

Spanner Set

1 Nos.

4

Open wrench

2 set

5

Ring wrench

2 set

6

Screw drivers set

2 set

8

Multi-meters

Nos.

9

Refractometer

2 Nos.

15

Volt meter

2 Nos

16

Ampere meter

2 Nos

22

Diagnostic Tool with Software

2 Nos.

23

Personal Protective Equipment-safety helmet, safety goggle, safety shoes, Apron,

As per participation