EV Vehicle Repair & Maintenance Training Program
⚡ EV Vehicle Repair & Maintenance Training Program
Total Duration: 96 Hours
Organized By: Skill Development Unit (RCI)
🎯 Program Objective
To develop skilled technicians capable of diagnosing, repairing, and maintaining Electric Vehicles (2-wheelers & 4-wheelers), preparing them for industry-level EV service centers and workshops.
🧠 Learning Outcomes
After completing the training, participants will be able to:
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Understand EV fundamentals, components & working system
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Diagnose EV electrical & electronic issues
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Repair and maintain EV batteries, motors & controllers
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Use EV testing & diagnostic tools
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Perform safety procedures while working with high-voltage systems
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Maintain EV charging systems & wiring
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Handle preventive and periodic EV servicing
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Understand EV industry standards & workshop ethics
📚 Training Modules (96 Hours)
| Module | Topics | Hours |
|---|---|---|
| 1. Introduction to Electric Vehicles | EV industry overview, safety rules | 6 hrs |
| 2. EV Components & Design | Battery, motor, controller, inverter | 14 hrs |
| 3. High-Voltage Electrical Systems | Safety, wiring, connectors, relays | 12 hrs |
| 4. Battery Technology & BMS | Lithium-ion, charging tech, fault finding | 18 hrs |
| 5. EV Motor & Controller Operation | BLDC/AC motors, controller testing | 16 hrs |
| 6. Charging System & Accessories | Charger repair, charging station basics | 10 hrs |
| 7. Tools & Diagnostic Equipment | Multimeter, CAN scanner, insulation tools | 10 hrs |
| 8. Practical Workshop & Evaluation | Hands-on servicing, fault test | 10 hrs |
📦 Training Contains:
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EV fundamentals & safety procedures
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Battery & BMS servicing practice
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Motor controller & throttle system testing
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EV wiring, fuse, relay & circuit testing
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EV charger repair basics
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Diagnostic tools operation
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Workshop safety & maintenance
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Practical fault diagnosis & repair
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Project & final evaluation
🏅 Certification
Provided after successful completion & assessment.
👥 Target Participants
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Mechanical/electrical students
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Auto technicians & mechanics
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Workshop owners
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Individuals interested in EV technology
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Youth seeking EV industry jobs
🎁 Training Includes
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Hands-on workshop practice
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Diagnostic & repair tools training
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Real EV battery & motor testing
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Service manual & checklist templates
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Job placement & business guidance